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Journal of biomedical imaging and bioengineering

Volume 1, Issue 2

October 05-06, 2017 | Las Vegas, USA

3D PRINTING CONFERENCE INNOVATION,

MODELLING, APPLICATION & IMPLEMENTATION

R

apid prototypingmachines have advanced in recent years,

such that typical FDM (Fused Deposition Modelling)

desktop printers can be used to manufacture functional parts

for industrial use. One major issue preventing widespread

use of FDM printers is the lack of consistency in parts

quality. The quality of the material being used, and the print

conditions or parameters of the printing process can cause

changes to the mechanical properties of the printed parts

and subsequently calls into question the reproducibility

of parts. This paper seeks to factorize printing parameter

effects for additive manufacturing of parts, the effect of

the material quality on the mechanical properties of the

printed parts, and possible optimization routes for printing

parameters. The material selected for study is PLA (Poly

Lactic Acid), an increasingly utilized bioplastic polymer owing

to its biocompatibility, degradability, and sustainability.

Using a design of experiments (DOE) approach, the print

parameters of FDM printer, raster orientation and layer

thickness were systematically varied to determine effect on

mechanical properties. Thermal analysis using Differential

Scanning Calorimetry (DSC) was performed on the filament

before printing at different points in the spool, and of

the printed parts after printing to study crystallinity and

structural changes produced by the printing process, and to

quantify material differences prior to printing. The results

from the subsequent analysis will be used to optimize print

parameters to ensure quality of the printed parts in terms of

mechanical properties, by deducing a correlation between

print parameters and mechanical properties of PLA and

predicting reproducibility of parts in terms of mechanical

properties.

Speaker Biography

Noha Peter is currently pursuing hisMasters inMechanical Engineering at the University

of Florida. He is working as a research assistant in the field of additive manufacturing

under the guidance of Dr Nancy J Ruzycki of Material Science and Engineering. He has

worked for 3 years as an equipment engineer, engineering various kinds of rotating and

packaged equipment for clients across the world.

e:

nohapeter90@ufl.edu

FDM print parameter optimization to improve PLA parts mechanical properties

Noha Peter & Nancy Jean Ruzycki

University of Florida, USA